Is it time to switch out some of your throw pillows? Making your envelope pillow cover is a great way to add a new pop of color to your couch or bed.
It’s a super simple sewing project and it only takes about a ½ yard of fabric.
There are so many ways to embellish these envelope pillow covers.
In this tutorial, I’ll show you how to make a basic envelope pillow cover and some different ways to customize it.
These pillow covers can be made in any size.
What type of fabric works well for an envelope pillow cover?
You can use all the same fabric or mix it up with several different prints or colors of fabric.
- Quilters cotton
- Upholstery fabric
- Corduroy
- Upcycled sweaters
- Cotton knit
- Denim
- Fleece
- Cotton blends
Embellishment Ideas
- Pom pom trim
- Piping
- Embroidery panel
- Buttons
- Applique
Materials & Items Needed – Envelope Pillow Cover
- Fabric (½ yard)
- Pillow form or an existing pillow (you can buy pillow forms in fabric stores, variety stores, and online)
- Sewing machine
- Scissors/rotary cutter, cutting mat (optional)
- Pinking Shears (optional)
- Pins or sewing clips
- Measuring tape
- Seam gauge or HOT HEMMER
- Iron
- Turning stick/point turner
- Optional trim (pom poms)
Envelope Pillow Cover Instructions
Cutting Out
FRONT PIECE MEASUREMENT
The first thing to do is to measure the pillow you are making the cover for.
Measure from the side seam over to the other side seam. Add 1 inch to that measurement and write it down. THIS WILL BE THE MEASUREMENT OF THE FRONT FABRIC PIECE.
Example: pillow form measures 16”x 16” + 1 inch = 17”. Cut out front piece 17” x 17”
BACK PIECE MEASUREMENT
Example: Take the measurement for the FRONT PIECE 17” and divide that by 2 = 8.5” + 2.5 inches = 11 inches. CUT TWO BACK PIECES 17” X 11”.
This is the time to embellish the front of the pillow with embroidery and appliqué or to add trim to the sides.
In the photo above, I used a dishtowel with embroidery. A friend of mine gave this to me as a dishcloth, and I loved it so much that I didn’t want it to get stained in the kitchen.
So I cut strips of the back fabric and sewed them around the edge of the panel. I thought it turned out pretty cute.
So there are no limits regarding what you can do with your envelope pillow cover.
3- Place the front piece on the table with the RIGHT SIDE FACING UP.
Take one of the back pieces and place it RIGHT SIDE FACING DOWN on top of the front piece with the hemmed edge in the center.
Place the other back piece RIGHT SIDE FACING DOWN on top of the other pieces, with the hemmed edge overlapping the other back piece and raw edges even.
Pin or clip in place.
4- Sew all the way around using a ½ inch seam allowance and the stitch length at 2.5.
5 – Finish the seam by using a zigzag stitch, serger, or pinking shears, so the seam allowance will not fray.
6 – Clip corners and turn RIGHT SIDE FACING OUT.
Poke corners out using a turning stick or point turner. Roll edges out and press.
Tad-ah, insert your pillow form and you are good to go. Now wasn’t that simple!
2- Baste the trim in place.
Sew around the trim using a basting stitch with the length at 4. (Use a 3/8 inch seam allowance)
***You may want to use your zipper foot to apply trim. Now, place the back pieces onto the pillow front.
Follow steps 3-5 above.
When adding piping or trim, using a zipper foot with the needle adjusted to the left is helpful if needed. (If you have a WALKING FOOT, use it).
If your machine doesn’t have a walking foot, you can order one that fits your model.
They are nice to have, and I use mine all the time.
If you want to add a button to the opening for looks or because you want to reinforce the opening, you can do that like I have with this pillow.
Simply sew a buttonhole and sew on a button.
Border Edge Envelope Pillow Cover
This method allows you to create a small border around the edge of your pillow cover.
1- Measure your pillow form and add 2 inches instead of one.
This will give you a 1/2-inch border around the pillow.
It’s a slightly more formal look, but it works out nicely.
2- Follow the instructions for the regular pillow cover.
3- After you have flipped the cover right side facing out and pressed the edges. Topstitch using that more extended length of 3 around the pillow edge, using a 1/2 inch seam allowance.
Of course, you can make this border wider if you want; just adjust the width when you cut out the pieces.
I hope you enjoy making these as much as I do.
OTHER POSTS and VIDEOS YOU MAY BE INTERESTED IN:
How to make a NO SEW THROW PILLOW COVER.
Jan Howell
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Jan Howell
Whether it’s a new recipe, a fun craft, or some handy tips for your garden and home, I hope to empower and inspire you with skills that you can use to create joy, improved health, and to do it in a simple way.












