How To Sew a Pillowcase Using French Seams or a Serger / Easy Sewing Project

diy PILLOWCASE
pillowcase

If you’re new to sewing, making a pillowcase is one of the best beginner projects you can start with. It’s simple, practical, and gives you the chance to practice straight seams, pressing, and finishing techniques.

In this tutorial, I’ll show you two easy methods for sewing a basic pillowcase:

A French seam method (great if you don’t have a serger)
A Serger method (fast and professional)
Both techniques create a clean, durable finish that holds up beautifully in the wash — no fraying edges here!

Supplies You’ll Need

  • 1 yard fabric (standard-size pillowcase)
  • Straight pins
  • Seam gauge
  • Scissors
  • Rotary cutter, mat, and ruler (optional but helpful)
  • Iron
  • Sewing machine
  • Safety pin (optional tip)
  • Serger (for the serger method)
  • Fabric suggestions:
  • Quilting cotton (most common)
  • Flannel
  • Fleece
  • Silky fabrics

fabric boltMost woven fabrics come 43–44 inches wide, which works perfectly for this project.

Pillowcase Measurements

Standard Pillowcase:

Cut fabric to 36 x 44 inches

Queen Pillowcase:

Cut fabric to 39 x 44 inches

King Pillowcase:

Cut fabric to 42 x 44 inches

Click on the link below to get the free pillowcase cutting guide.

Preparing Your Fabric

If using flannel or cotton, prewash first to prevent shrinkage.

1- Fold fabric in half (salvage edges together).

2- Trim off salvage edges (about ½”).
3- Square up the cut edges using your mat grid to a length of 36 inches.

You should now have a rectangle measuring:

36 x 43-44 inches

Helpful Tip:
Attach a safety pin to the salvage edge so you can easily remember which side is the pillowcase edge.

Pre-Fold the Cuff

Before sewing seams, prep the pillowcase opening:

  1. Fold the wide edge down ½ inch — press.

  2. Fold another 4 inches — press well.

french seam pillowcase

Method 1: French Seam Pillowcase

French seams enclose all raw edges inside the seam — perfect if you don’t own a serger.

Step 1 – Sew First Seam

  1. Place the fabric wrong sides together.

  2. Keep the 2.1-inch folded down.

  3. Pin along the side and the bottom.

  4. (Optional) Insert a fabric tag into the side seam. (see video for more details).

Sew down the side and bottom, using a ¼ inch seam allowance. Backstitch at the beginning and end of the seam. 

Step 2 – Turn & Press

  1. Turn the pillowcase wrong side out.

  2. Push out corners with a turning tool.

  3. Roll seams flat with fingers.

  4. Press well.

Step 3 – Sew Second Seam

Sew again along side and bottom using a ⅜ inch seam allowance.

This encloses all raw edges inside the seam.

Turn the right side out and press.

You’ll now see a beautifully finished interior — no fraying!

Step 4 – Finish the Cuff

  1. Refold the pressed cuff.

  2. Pin in place.

  3. Topstitch along the folded edge.

Using an edge-stitch foot or a blind hem foot. This helps keep your seam perfectly straight.

Backstitch at the beginning and end.

Optional: Add trim, such as lace or rickrack, to the seam for decoration.

sewing tips serger

Method 2: Serger Pillowcase

This method is faster and great for batch sewing.

If using flannel or cotton, prewash first to prevent shrinkage.

Cut fabric to:

43” x 40” (Queen-size example)

Step 1 – Pre-Fold Cuff

Same as before:

  • Fold ½ inch — press

  • Fold 4 inches — press

  • Open the folds, leaving the ½ inch press

Step 2 – Sew Side Seam

Serger Corner Tip

Before serging the corner:  Pre-cut the seam allowance just on the bottom corner, about ½ inches.

This allows you to pivot cleanly without bunching.

  1. Place the fabric right sides together.

  2. Align edges carefully — avoid twisting.

  3. Pin in place.

Serge the side seam using a ½ inch seam allowance.

Step 3 – Enclose the Cuff Seam

Turn the pillowcase right-side facing out.

Refold the cuff along pressed lines so the serged seam is enclosed inside the fold — just like store-bought pillowcases.

Pin and press if needed.


Step 4 – Topstitch

Topstitch along the cuff edge using an edge foot or blind hem foot, for guidance.

(Optional: Add a fabric tag in the seam as shown in Method 1.)

Finished Pillowcase

You now have a beautifully finished pillowcase with:

  • Enclosed seams

  • Professional cuff

  • Optional decorative trim

Make a second one for a matching set — they sew up quickly!


Beginner Sewing Tips

  • Always square your fabric before cutting.

  • Press every step — it makes a huge difference.

  • Use French seams if you don’t own a serger.

  • Flannel makes especially cozy pillowcases.

  • Add tags or trims for a custom touch.


Learn how to make your own custom tags/labels – HERE


 

Have fun sewing!

jan3

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Jan Howell

Whether it’s a new recipe, a fun craft, or some handy tips for your garden and home, I hope to empower and inspire you with skills that you can use to create joy, improved health, and to do it in a simple way.

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How To Make A Pillowcase With A Cuff // Easy Burrito Method

gift ideas PILLOWCASE BURRITO

Making a pillowcase is a fun and simple beginner sewing project, and in this tutorial, I will show you how to add a contrasting cuff using the burrito method. It only requires a yard of fabric and about 15 minutes to make.

I’ll show you how to make them using a sewing machine, and a serger, and how to sew a French seam if you choose. You can also add a small strip of trim if you want and I’ll show you how easy it is to do that.

I have a FREE printable PDF guide showing the fabric measurements for a STANDARD, QUEEN, AND KING-size pillowcase. A standard pillowcase only requires one yard of fabric.

GET THE PDF HERE

Child’s Travel Pillowcase Measurements

These measurements are for creating a pillowcase that fits a standard child-size travel pillow. (typically around 12″ x 16″ / 30.5 cm x 40.5 cm).

Use these fabric cuts if you’re making a burrito-style pillowcase:

  • Main Body: 27″ x 17″ (68.5 cm x 43 cm)
  • Cuff: 9″ x 17″ (23 cm x 43 cm)
  • Accent Strip (optional): 2″ x 17″ (5 cm x 43 cm)


These measurements allow for standard seam allowances and create a snug fit for the travel pillow.
Tip: Add 1-2″ to the width and/or length if a looser fit is preferred.

PILLOWCASE MATERIALS & ITEMS NEEDED

  • Fabric (flannel or quilters cotton)
  • Sewing machine (serger optional)
  • Sewing machine needle size (Universal 90/14)
  • Scissors (Rotary Cutter & Mat optional)
  • Pins/Wonder fabric clips
  • Seam gauge/ measuring tape
  • Iron/Ironing board
  • Label/Tag (optional)

Standard Pillowcase Instructions

When you buy cotton and flannel fabric from the store, the width that it comes on the bolt varies from 43-44 inches. The first measurement on the cutting guide shows 44 inches x whatever. That is the width (cut edge) of the fabric, not the selvage edge. So it may be 43-44 inches.

Don’t worry about that because I’m going to simplify the process by cutting off the excess in one of the steps that will save you some time. So just cut those pieces out as indicated in the photo.

TIP: Before cutting the pillowcase pieces, make sure you are starting out with a STRAIGHT EDGE. The video tutorial gives some good tips on how to do this and why it is important!

*****If you’re using a directional print fabric (images are facing one direction), you’ll need to cut it out differently. Check out the video tutorial on how to do that.

PILLOWCASE BURRITO FABRIC PIECES

CUTTING OUT PILLOWCASE FABRIC PIECES

  • Main Fabric – cut 1 piece 44 x 28 inches / 111.5 x 71 cm
  • Cuff Fabric – cut 1 piece 44 x 9 inches / 111.5 x 23 cm
  • Narrow Trim (optional) – cut 1 piece 44 x 2 inches / 111.5 x 5 cm
pillowcase burrito

FABRIC PREP

1- If you are applying the trim, fold the trim piece in half horizontally with Wrong Sides Together (WST) and press to form a crease. Set that aside.

PILLOWCASE FABRIC LAYERS2- Place the CUFF PIECE right side facing up.

3- Take the pillowcase MAIN PIECE and place it on top of the CUFF PIECE RIGHT right side facing up. Line up the edges. **Don’t worry if the side edges don’t line up. We’ll trim those off so they’re even in just a bit.

4- If you are applying trim, add that to the pile with the RAW EDGES lined up with the edges of the cuff and main piece. Pin or clip in place.

PILLOWCASE JELLYROLL

5- Take the top edge of the MAIN PIECE, and start making a little jellyroll towards the cuff.

6- Continue to roll until it is in the middle of the cuff.

PILLOWCASE JELLYROLL PINNING7- Fold the other edge of the cuff over the jellyroll and line up that edge with the others.

8- Pin or clip all those edges together using pins or clips.

PILLOWCASE CUFF SEAM

SEWING THE PILLOWCASE CUFF

1- Take the roll to the sewing machine or serger and sew along the pinned edge using a 1/2” seam allowance.

PILLOWCASE JELLYROLL2- THIS IS WHERE THE MAGIC HAPPENS! Grab a piece of the jellyroll from one of the ends and start pulling it out and continue until all the innards are pulled out.

3- Unroll the fabric and wallah, you have a beautiful ENCLOSED SEAM.

4- Flatten the fabric out and press the cuff so the seams are pulled out completely.

PILLOWCASE TRIMMING

5- Fold the pillowcase in half with the WRONG SIDE FACING OUT (sewing machine & serger method or RIGHT SIDE FACING OUT (burrito method).

Line up cuff, trim, and fabric edges.

Measure 20.5 inches from the fold for the regular seam method and 21 inches from the fold. Cut off all the excess fabric.

PILLOWCASE SEAMS

There are three different methods to finish the seams on this pillowcase.

  • Sewing machine
  • Serger
  • French seams
PILLOWCASE SEAM

Sewing Machine Method

1- Sew along the side and top of the pillowcase using a ½ inch seam allowance. Clip the corners.

2- Finish off the seam by sewing a simple zigzag stitch along the edges so it will not fray. There are other stitches you can use to finish the seams. WATCH THE TUTORIAL HERE.

ZIGZAG STITCH SETTING AT 4 wide, 3 length.

3- Turn the right side facing out and give it a good pressing.

PILLOWCASE SEAM SERGER

Serger Method

1- Simply sew along the edge using a ½ inch seam allowance. ***For some helpful tips on how to start and end serged seams watch the video tutorial.

2- Turn right side facing out and press.

PILLOWCASE FRENCH SEAM

PILLOWCASE FRENCH SEAM INSTRUCTIONS

1- With the right side of the fabric facing out, you are going to make the first seam using a ¼ inch SEAM ALLOWANCE. I know this may seem wrong, but trust me.

PILLOWCASE TRIMMake sure the cuff edges and trim are lined up.

PILLOWCASE TAG

How To Add A Tag or Label To The Pillowcase

If you want to add a tag or label, this is the time to do it. If not, skip to the next step.

Locate where you want to add the tag and baste it in place with the sewing machine 1/4 inch from the edge. Place the tag so the folded edge of the tag is outside the pillowcase edge as shown in the picture. **Make sure you allow space for the seam. The tag needs to stick out after sewing both seams. So find where the ¼ seam would be then account for the next 3/8 inch seam and see how the tag will be exposed and adjust accordingly. (I hope that makes sense). The video tutorial will show how it is done.

2- After sewing the first pass with the ¼ inch seam. Cut any strings stray threads from the cut edge. Turn the pillowcase WRONG SIDE FACING OUT and press out the edges.

3- Now take it back to the sewing machine and sew another pass USING A 3/8 INCH SEAM ALLOWANCE.

PILLOWCASE PRESSING4- Turn the pillowcase RIGHT SIDE FACING OUT and give it a final pressing.

Tadah! Now wasn’t that simple. Look at the tidy, professional French seam.

diy pillowcase

These pillowcase burritos make such fun gifts! Grab a yard of fabric and have fun sewing!

Have fun making PILLOWCASES!

jan3

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Picture of Jan Howell

Jan Howell

Whether it’s a new recipe, a fun craft, or some handy tips for your garden and home, I hope to empower and inspire you with skills that you can use to create joy, improved health, and to do it in a simple way.

Read More